快速铸造
快速铸造将传统铸造技术与3D打印模具相融合。这种方法将复杂的设计与一次性零件的低成本相结合。
小批量定制，最小订单为单件
流程优化
砂印技术应用优秀企业
IS0 9001:2005
IATF16949
什么是快速铸造
快速铸造（采用3DP技术的砂型铸造）将传统铸造技术与3D打印模具相融合。这种方法将复杂的设计与一次性零件的低成本相结合。
3D打印的过程是先铺一层沙子，用粘合剂固化，然后层层堆叠。砂模的材料是石英砂。由于树脂是用来将沙子材料粘合在一起的，所以这种沙子也被称为树脂砂。树脂砂材料的层厚度可以低至仅300微米（三根头发的厚度）。
3D打印的过程是先铺一层沙子，用粘合剂固化，然后层层堆叠。砂模的材料是石英砂。由于树脂是用来将沙子材料粘合在一起的，所以这种沙子也被称为树脂砂。树脂砂材料的层厚度可以低至仅300微米（三根头发的厚度）。
快速成型技术使成形过程的难度与待成形物理实体形状的复杂性无关。因此，如今许多砂模的建模任务都必须使用3D打印机来完成。这一宝贵的技术特征使其能够最好地适应当代制造市场的竞争环境并快速发展。
快速成型技术直接制造产品样品或模具只需要传统加工方法30%至50%的工时和20%至35%的成本。3D打印原型已广泛应用于机械、电子、汽车、航空航天等领域。随着这项技术的进步，它给制造业带来了一场革命。
快速铸造的工作原理
砂型3D打印
组合箱子和铸件
机械加工
产品检验
交货
砂型铸造将传统铸造方法与通过3D打印创建的模具相结合。这种方法将复杂的设计与具有成本效益的独特组件生产相结合。
第一个重要步骤是从砂模中3D打印模具。稳炫将为您设计模具——您只需要提供零件的设计文件，其余由我们负责。
增材制造工艺能够制造出具有内腔和复杂几何形状的模具。模具准备好后，将熔融金属倒入模具中。金属冷却后就会凝固。砂模被打碎，露出了铸造的部分。
3D打印快速铸造的优势
- 节省时间：交货周期短
- 节省成本：无工具施工
- 在数量、形状设计和变化方面具有高度灵活性
- 几乎任何复杂的几何形状
- 复杂的核心可以构建成一个整体，并准确地重新创建
- 尺寸：从小零件到2000 x 1000 x 1000 mm
- 与传统模具制造相比，无需存储和维护成本
- 任何混合制造方法以及与传统工艺的结合
- 组件/逆向工程
What We Good At CNC Machining Processes
CNC Milling
CNC milling is a subtractive manufacturing method that uses a cutting tool to moves and rotate to remove material. CNC mills can be used for cutting and machining operations of various plastic and metal materials. It is suitable for any industry that requires precision components and is also an ideal tool for making molds.
CNC Milling
CNC milling is a subtractive manufacturing method that uses a cutting tool to moves and rotate to remove material. CNC mills can be used for cutting and machining operations of various plastic and metal materials. It is suitable for any industry that requires precision components and is also an ideal tool for making molds.
CNC Milling
CNC milling is a subtractive manufacturing method that uses a cutting tool to moves and rotate to remove material. CNC mills can be used for cutting and machining operations of various plastic and metal materials. It is suitable for any industry that requires precision components and is also an ideal tool for making molds.
CNC Milling
CNC milling is a subtractive manufacturing method that uses a cutting tool to moves and rotate to remove material. CNC mills can be used for cutting and machining operations of various plastic and metal materials. It is suitable for any industry that requires precision components and is also an ideal tool for making molds.
Why Choose WayKen's CNC Machining Services?
Precision, Quality and Affordability at any volume. Our team responds quickly to accommodate your needs.
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
- An Experienced Team with Expertise
FROM CNC PROTOTYPING TO LOW-VOLUME PRODUCTION
We Offer A Differentiated Custom Machining Service
Prototype Machining for Design Verification and Engineering Testing
Prototyping is the process of creating plastic and metal parts through CNC processing. It allows your design team to closely simulate the appearance, function, and material properties of the final product. Moreover, testing the suitability and manufacturability of components is help to prove and perfect the design.
We offer professional CNC services to ensure quality and accuracy, with a commitment to fast delivery.
Prototype Machining for Design Verification and Engineering Testing
Prototyping is the process of creating plastic and metal parts through CNC processing. It allows your design team to closely simulate the appearance, function, and material properties of the final product. Moreover, testing the suitability and manufacturability of components is help to prove and perfect the design.
We offer professional CNC services to ensure quality and accuracy, with a commitment to fast delivery.
Case Applications Of CNC Machined Parts
CNC machining is a versatile manufacturing technology that can be used for a wide range of applications. Common examples include components for the aerospace, automotive, medical industries and etc.
CNC Machining Materials & Finishes
There are a wide variety of materials that can be machined using CNC technology, WayKen provides CNC machining quotes for more than 30 engineering-grade plastic and metal materials. In terms of finishes, various types of surface finishes can be applied to CNC machined parts.
-Plastic: ABS, PC, ABS+PC, PMMA(Acrylic), PA(Nylon), PA+GF30, POM(Acetal / Delrin), PP, PVC, HDPE, PPS, PEEK, PEI(Ultem), Teflon, Bakelite Resin, Epoxy Tooling Board.
-Metal: Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper, Magnesium Alloy, Titanium Alloy, Zinc Alloy.
-Finishes: We support one-stop CNC machining surface finishing to meet the visual and functional requirements of any design. Including sanding, sandblasting, mirror polishing, painting, printing, laser etching, anodizing, electroplating, nickel plating, chrome plating, powder coating, etc.
FROM CNC PROTOTYPING TO LOW-VOLUME PRODUCTION
We Offer A Differentiated Custom Machining Service
CNC Plastic Machining
More than 30 engineering-grade materials can be used for CNC plastic machining. The machined plastic parts are 100% functional and able to be mechanically tested.
CNC Plastic Machining
More than 30 engineering-grade materials can be used for CNC plastic machining. The machined plastic parts are 100% functional and able to be mechanically tested.
CNC Machining Tolerances
Design For Manufacturability
A Quick Guide To Designing CNC Machined Parts
Optimize your designs to avoid unnecessary machining features, limit part complexity, help reduce CNC machining costs and time, and create machined parts faster and more efficiently.
As large an internal radius as possible
Any internal cut will generate a fillet that is half the diameter of the tool used. Milling with smaller tools takes a long time and we recommend that the radius should be greater than 1/3 of the depth of machining. The best bet is to relieve internal corners or allow for as large an internal radius as possible on mating part designs and use the same radius on all inside edges so that the same tool can be used throughout the CNC machining processes.
Avoid overly deep cavities, grooves and holes
The depth of the cavity and groove is usually related to the diameter of the tool used to make the internal fillets, and a good rule of thumb is to keep the cavity depth 3 – 4 times the tool diameter or the groove depth less than 4 times the feature width. Whether blind holes or through holes, the recommended maximum depth is 4 times the diameter and the minimum hole diameter is 1 mm, and it is recommended to design standard size holes. With a standard drill, holes can be machined quickly and with high precision; for non-standard holes, using an end mill will increase costs.
Avoid thin walls
As with tall walls, vibration increases when machining thin features. As a guide, the minimum thickness of thin-walled metal parts should be 0.5-0.8 mm, and the minimum thickness of plastic parts should be 1.0- 1.5 mm. If the walls are for supporting action or taller features, the wall thickness should be increased to avoid vibrations during CNC machining processes.
Avoid small or raised text
You may need to mark parts with part numbers or company names. Adding text looks really cool in the custom CNC machining, but is time-consuming to process; electrochemical etching or laser marking is usually better. If you must cut text, choose recessed rather than raised text whenever possible, keep it simple and large, with a font depth of no more than 0.3mm.
Stick to the standards for threads
Sticking to standard sizes is also important when creating threads. Length should be kept to a maximum of 3 times the nominal diameter of a hole. For blind hole tapping, it is preferable to add an additional length of at least 1/2 hole diameter at the root of the hole. You might also think about using inserts. threaded coils and brass nuts provide longer service life than bare threads, especially in soft materials such as aluminum or plastic, and are easy to install.
The Ordering Process For CNC Machining Quotes
In Just 4 Steps
01.
Upload Your CAD File
Directly upload your file or send your project message through the quote page. All files are under NDA supported.
02.
Upload Your CAD File
Directly upload your file or send your project message through the quote page. All files are under NDA supported.
03.
Upload Your CAD File
Directly upload your file or send your project message through the quote page. All files are under NDA supported.
04.
Upload Your CAD File
Directly upload your file or send your project message through the quote page. All files are under NDA supported.
WHAT DO YOU NEED TO KNOW ABOUT?
CNC Machining FAQs
We offer product developers parts machined from engineering-grade materials that are suitable for functional testing or end-use applications. Get the support you need on CNC machining and engineering information by reading the FAQ here.
What kind of CNC machining services do you offer?
CNC machining is also called computer numerical control machining. We do the following machining services: milling, turning, drilling, threading, tapping, EDM and wire EDM, custom surface finishing, prototype machining, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing and parts dispatching.
From prototype to production, from 1 to 10,000 pieces, we offer fast turnaround CNC machining of your custom metal and plastic parts with as fast as 3-day delivery.
What are your CNC machining capabilities?
WayKen has a 35,000 square foot CNC machining shop. With 60+ skilled employees and 16 high-performance CNC machines, maintain 24/7 operations and can deliver over 300 machining projects and 20,000+ machined parts per month in our CNC machining centers.
What is the typical cost of a CNC machined part?
Our engineering and sales teams will provide one-on-one quote support for your project. Typically, for similar parts, CNC lathes cost 15% less to machine than standard 3-axis CNC milling. In contrast, the cost of 5-axis machining increases, continuous 5-axis CNC milling typically costs over 20% higher than an indexed 5-axis machine (also referred to as 3+2 milling), and about double that of a standard 3-axis mill. To achieve the most cost-effective CNC machined parts, larger production runs are recommended to spread the cost of machine setup.
What are the maximum size ranges of your machine travel?
Maximum Dimensions (3-axis milling): 1270×508×635 (mm).
Maximum Dimensions (5-axis milling): 450×700×400 (mm), Worktable Diameter Φ400 mm.
What kind of surface finish does CNC machining leave?
Once the machining process is complete, the CNC parts surface will have slight visible tool marks, called “as-machined” or “as-milled” surface finish. Machined surface roughness (Ra) is standardized at 1.6-3.2 μm, and surface finish requirements can be increased to 0.8-1.6 μm or higher at 0.2-0.8 μm, however, this will require more operating time and higher costs.
Quick Overview: CNC Machining Quotes
In order to provide a meaningful quote, we require the following information:
We accept CAD data in any format, 2D and 3D, including STP, IGES, X_T, DWG, PDF, STL;
The expected quantities, machining processes, and raw materials required;
Any necessary secondary operations, including finishing specifications, heat treatment, anodizing or plating, etc.
Any applicable customer specifications, such as First Article Inspection, PPAP requirements, and required outside process certificates;
Any other useful information, such as target pricing or required lead times.
In order to provide a meaningful quote, we require the following information:
We accept CAD data in any format, 2D and 3D, including STP, IGES, X_T, DWG, PDF, STL;
The expected quantities, machining processes, and raw materials required;
Any necessary secondary operations, including finishing specifications, heat treatment, anodizing or plating, etc.
Any applicable customer specifications, such as First Article Inspection, PPAP requirements, and required outside process certificates;
Any other useful information, such as target pricing or required lead times.
In order to provide a meaningful quote, we require the following information:
We accept CAD data in any format, 2D and 3D, including STP, IGES, X_T, DWG, PDF, STL;
The expected quantities, machining processes, and raw materials required;
Any necessary secondary operations, including finishing specifications, heat treatment, anodizing or plating, etc.
Any applicable customer specifications, such as First Article Inspection, PPAP requirements, and required outside process certificates;
Any other useful information, such as target pricing or required lead times.
In order to provide a meaningful quote, we require the following information:
We accept CAD data in any format, 2D and 3D, including STP, IGES, X_T, DWG, PDF, STL;
The expected quantities, machining processes, and raw materials required;
Any necessary secondary operations, including finishing specifications, heat treatment, anodizing or plating, etc.
Any applicable customer specifications, such as First Article Inspection, PPAP requirements, and required outside process certificates;
Any other useful information, such as target pricing or required lead times.
In order to provide a meaningful quote, we require the following information:
We accept CAD data in any format, 2D and 3D, including STP, IGES, X_T, DWG, PDF, STL;
The expected quantities, machining processes, and raw materials required;
Any necessary secondary operations, including finishing specifications, heat treatment, anodizing or plating, etc.
Any applicable customer specifications, such as First Article Inspection, PPAP requirements, and required outside process certificates;
Any other useful information, such as target pricing or required lead times.
